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FOREWORD
From regular law enforcement to security guards - from gun shop owners to alarm installers - all are
expected to know the answers to the general public's questions about physical security.
With all that has been published in the last few security conscious years most everyone knows the virtues
of a dead- bolt latch versus a spring bolt latch; the vulnerability of a sliding arcadia door, casement
windows, and exposed hinge pins; the need for security chains & peep holes on front doors, etc.
Most all people concerned are well advised and knowledgeable in most of these "standard" areas of
physical security. However, the subject of "lockpicking", "lockpicks", and pickproof locks" affords a large
grey area of confusion and misinformation.
Misled by TV detective & spy shows, where the hero or villain as the case may be is able to pick his way,
usually with only one hand, through about any "locked in" or "locked out" situation and also by
manufacturers seeking to promote their latest "pickproof cylinder", the average person is prone to.
consider "lockpicking" as a standard modus operandi for any would be burglar.
The purpose of this book is to shed light on the subject of lockpicking and better equip the reader to
make the proper decisions concerning physical security. There will be those who will consider publishing
this book as a contribution to the training of potential criminals. Those so naive may rest assured that any
among us possessing larcenous intent already know this subject well, if lockpicking happens to be a
needed skill.
Basic lock design
Before a general study of lockpicking can be made the basics of lock design should be considered. Let us
first think in terms of what a lock is and how it achieves its purpose. Basically, a lock is a latch intended
on holding the object to which it is attached in a certain position. A simple gate latch is, by definition, a
lock. It does not require a key, only the knowledge and dexterity to perform a simple movement.
Fortunately, for the farmer, cattle and other farm animals do not normally possess this knowledge and
dexterity. We say "normally possess" because- occasionally an animal will learn to manipulate or "pick" a
gate or door open. In effect, this animal is a "lockpicker", the pick being that part of their anatomy used to
open the latch.
We are purposely boring you with this Aesop's fable to align our thinking about lock design and
consequently lock picking methods.
Early lock design was hardly more than a simple latch operated by either a device (key) or knowledge
(combination, secret keyway, etc.) possessed, hopefully, by only those with rightful access to the contents
beyond.
But man, being a clever sort, was soon able to devise ways of opening these locks without a key. This, of
course, prompted other "clever sorts" to design more "pick-resistant" devices. Most common designs
required a device (key) to be inserted and rotated. Further refinements introduced special shaped
keyholes, receiving only keys of similar profile.
Other refinements were internal structures known as "wards" that required matching cuts on the key
before the key would turn after being inserted. This basic design is still prevalent today in low security
locks as found in some luggage, cases, cupboards, cheap lock boxes, and padlocks. They, as a group, are
known as "warded locks".
Little revolutionary design came about until the 1850's when Linus Yale, Sr. invented the now universally
used pin tumbler lock. Until this time lock designers seemed to focus more attention to the ornate
exterior than to the internal mechanism.
Yale's design was not as revolutionary as it was a mechanically sound adaption of earlier Egyptian design
principles. It combined both high security and ease of manufacture. Ease of manufacture lends to mass
production which yields relative low cost to the consumer. Until Yale's invention, high security locks were
usually handmade by some locksmith at a much higher cost and even these reflected more attention to
the exterior ornamentation than to the internal mechanism. This basic pin tumbler design is found today
in millions of locks. Even some of the "pick-proof" designs are adaptions of this earlier design.
Economics are always a controlling factor where physical security is concerned. Economics affords us with
material possessions. Sometimes for economic reasons, other people want to relieve us of those
possessions. For economic reasons manufacturers provide us with devices to protect our possessions.
Lock manufacturers make locks for one basic reason - to make money for the owner or stockholders of
the company. Fighting crime is nice but it is so much nicer to make money while doing it.
Lock making is now a highly competitive business which requires thousands if not millions of dollars of
investment in mass production equipment and tooling. Lock product marketing is quick to capitalize on
consumer attitudes and try to "get there first" with what will sell the best.
In today's security conscious market place we are being deluged with security products, many of
questionable value. Other products, while useful, should have been "standard equipment" on our homes or
buildings when we bought them new. The author is opposed to laws , permits, codes
and other bureaucratic trappings; however, still believes that an informed buying public should demand
that builders do better.
In the last few years this "security consciousness" has inspired manufacturers to produce or market "pick
resistant" locks and cylinders. Most manufacturers are careful to avoid using the term "pick proof"
because this is an absolute term and leaves them no way out should someone succeed in picking their
lock. We will take a closer look at some of these pick resistant" locks later in this book.
As a closing thought on basic lock design we should examine the purpose of a lock as part of a physical
security system. No lock, even the "high security" versions will absolutely prevent access to the secure
area. A lock can only provide two basic functions: make the potential intruder expend time and make
noise. The more of either or both, the better the lock. Also, remember that a security system, like a chain,
is no better than the weakest link.
LOCKPICKING
Definition of "Lockpicking" - The means of opening a lock mechanism by the intrusion of a tool or
mechanical device, other than the normal operating key. This tool can be as simple as a bent paper clip or
an expensive pick set or pick gun.
Why Locks Can Be Picked - A lock mechanism becomes vulnerable to picking for two basic reasons: design
shortcomings and manufacturing shortcomings. Both of these flaws are directly related to the selling price
of the locking device. The design flaw allows a pick, wire, pick key, paper clip, hair pin, knife blade, etc. to
be inserted into the keyway in such a manner as to reach and operate the mechanism. Manufacturing
shortcomings are found in loose tolerances in the manufacturing process. A tolerance is a necessary
sloppiness that is found even in the most expensive of machine products. For example: an .250 in.
diameter hole will seldom if ever be exactly .250. The closer to perfection the higher the cost. Therefore,
whether in a lock or an automobile, a compromise must be arrived at the engineering level. Basically, an
engineer will strive to make the part as cheap as possible and as precise as possible. In lock design a third
requirement becomes more important than in some other products and that is strength and durability.
The vulnerability of tolerance is usually found in areas such as pin diameters versus pin hole diameters
and a row of pin holes deviating from a straight line. Tolerances allow shims to be inserted in the small
space necessary between moving parts. Tolerances allow a combination lock to reveal its inner secrets to a
skilled manipulator. Tolerances, like the air around us are ever present in any machined product. They
cannot be eliminated, only minimized which directly affects the cost of the part. By this time, if you are
still reading this book, you may have come to the conclusion that lockpicking is a highly skilled technical
complicated operation requiring mechanical savoy and dexterity beyond the majority of Joe Blows. If you
have, then you are on the purpose of this book which is to show how difficult picking really is and why
the average four thumbed, knuckle dragging, larcenous klutz does well to open a lock with the proper key
let alone pick it. A good pick man is about as rare as a good counterfeit plate engraver.
METHODS OF PICKING
Simple Warded Locks - These are typically found in cheaper padlocks, file boxes, luggage, etc. The keys
are usually stamped from flat steel and nickel plated. Higher quality warded locks sometimes use
corrugated keys in an effort to provide better security and also make the key stronger. Three such
padlocks are shown in Figure 1. Their respective keys are also shown. A closer look will reveal that each
key has the ward cuts in a slightly different position.
Internally, the mechanism is basically as shown in Figure 2. In this illustration we see a flat, hairpin type
spring that latches into notches in the shackle. Only a portion, usually the tip of the key actuates the
spring latch. Turning the key spreads the spring latch apart, releasing the shackle. It is easy to see that a
pick for this simple design would only have to be a paper clip or wire with a small "L" bent on one end.
A pick key shaped as shown in Figure 3 would also operate any such lock whose keyway would accept it.
This is simply a key with all the ward cuts opened up, leaving only the portion on the tip that is necessary
to operate the latch spring.
Manufacturers, in an effort to improve the security of this basic locking mechanism, have now added
another spring latch with a ward between them. This design complicates efforts to pick it with a bent wire
as previously done. How- ever, a double headed pick key will do the job. Such a key is shown in Figure 4.
This key will operate all three locks pictured in Figure 1. Manufactured pick key sets such as shown in
Figure 5 are commercially available to locksmiths and law enforcement agencies.
Pin Tumbler Locks - This is by far the most common type lock mechanism found today and is the type
which applies to the picking most commonly referred to in articles on security, and distorted on TV.
To understand picking this lock we must be familiar, to a limited degree, with its mechanism.
Manufacturers have dozens of versions of this mechanism yet they are all basically the same mechanically.
The drawings in Figures 6 and 7, and also the picture in Figure 8, show a basic mechanism. While they can
have more or less, the average pin tumbler lock has five sets of tumbler pins consisting of a spring, top
pin, and bottom pin. The springs and top pins are usually the same length. The bottom pins vary in length
to match the depth of the cuts in the key. When a key is inserted into the lock plug this set of pins is
raised, compressing the spring. If the proper key has been inserted the bottom pins are all raised until
they are flush with the diameter of the plug. This is also known as the shear line. At this point the plug is
free to turn and release or activate whatever mechanism it is attached to.
To pick this mechanism we must somehow raise these pins or manipulate them so as to allow the plug to
turn. Most methods of picking this lock rely on the presence of tolerances as we discussed earlier. In
observing the picture and drawings previously mentioned, the tumbler pin holes seem to be the same
diameter and also, in a straight line. They are supposed to be and the manufacturer has made a noble
effort to do this within the limitations of the selling price of the lock. However, if we were to measure each
part of the lock pictured in Figure 8 with a precision measuring device, we would find that the diameters
of both the pins and holes may vary slightly from pin to pin and from hole to hole. Also, the holes, instead
of being in a perfectly straight line will vary slightly from side to side. This variation may be only a
fraction of a thousandth of an inch but is enough to aid picking.
Picking, in the purest sense, involves applying a very small turning force or torque to the plug and with a
feeler pick, carefully probe each bottom pin to find the one or more that seem to be binding more than the
rest. With the feeler pick, slowly lift one of these until the top pin clears the shear line.
At this time the plug may give slightly in the direction that torque is being applied. This operation is
repeated on the remaining pins, at which time the plug will be free to turn.
Raking is another method of picking, perhaps the most often used because less skill is required as the
lock opens more by chance than by skill. A rake tool has two or three up and down areas and is used in an
in and out and up and down motion. The shape together with the random motion may at some unknown
moment raise the bottom pins to the right level. If a small torque is being applied at this instant the plug
will turn. Another form of raking involves using a diamond shaped tool. This tool is inserted all the way
into the keyway and jerked out very very fast. This motion tends to throw the pins apart because of
inertia. This opens the area at the shear line permitting the plug to turn.
Yet another form of opening a pin tumbler lock, while not picking in the purest sense, is with a tool
known as a snap pick. The mechanical principle behind this method is the same as used with more
expensive pick guns. A snap pick is shown in Figure 9. It is kind of an overgrown safety pin looking device
made from spring steel. The "pick" portion of this tool is inserted into the keyway and held so that it just
touches the bottom pins (all of them at the same time). The thumb presses the bail down then releases it.
The bail snaps back hitting the pick. This imparts a sharp rap to the bottom pins. The bottom pins,
remaining relatively stationary, transfer this force to the top pins which move upward, compressing the
spring. This results in the top and bottom pins being apart at the shear line for ever so small a period of
time. If at this time a slight turning force is being applied, the plug will turn.
Any who has played pool can appreciate this method. For example: the number one and nine ball are just
touching. You strike the nine ball with the cue ball. The nine ball remains stationary while the number one
ball moves. This very same principle applies when using a pick gun which we will now discuss.
Pick Guns - Perhaps the most misunderstood tool to the uninitiated is the lock pick gun as we
choose to call it. Over the years there have existed several versions of this basic tool. The most
popular one is pictured in Figure 10. A Taiwan version is shown in Figure 11. Clever those
Chinese.
On the outside of the American made version of this tool is stamped the Patent Number
1997362. We are amused at the thought of the Chinese ordering a copy of this patent from the
U. S. Patent Office as we did. It just so happens that Patent Number 1997362 was assigned on
April 9, 1935 to E. A. Davis for a two compartment water bucket!!!!!!! Seems you just can't trust
anyone anymore.
One advertisement for a pick gun tool cautions the reader that complete identification must be
provided for ordering this tool which, in the wrong hands, could virtually cause a "crime wave".
This is pure bologna! These tools require as much as much, if not more skill than conventional
pick- ing and most agree that a skilled picker with a hand pick is better equipped than someone
with little or no skills armed with a pick gun. The only application where this tool has an
advantage is on cylinders equipped with mushroom pins or other similar pin design which
makes conventional picking a lot more difficult, sometimes impossible. Mushroon pins are
discussed in a later portion of this book.
The picture in Figure 12 shows the pick gun being used. It is a two handed operation with one
hand using the conventional torsion wrench to impart a slight turning force. The drawing in
Figure 13 better shows how the pick gun works. Internally, the pick gun is akin to a double
action revolver. Squeezing the long "trigger" forces an internal "hammer" to compress an
adjustable spring. Near full compression, the sear releases the hammer for its forward travel at
the end of which it hits the pick holder. This causes the pick to travel upward in a snapping
motion. If properly held in the keyway it will impart the same motion to the tumbler pins as did
the snap pick. The drawing in Figure 14 better shows just how this happens.
Rapping - This subject is hardly worth mentioning, how- ever, since we are discussing, methods of causing
all the pins to be thrown into a position whereby the plug can turn, we might touch, briefly, on the
technique of "rapping". basically this entails striking the body of the lock with a plastic, rawhide or other
protective hammer in the opposite direction than the pins have to travel to reach the shear line. This
technique has been used with some degree of success in opening padlocks where the latch dog was acted
upon by this transfer of force rather than the pins themselves. Most quality pad- locks have had design
improvements to preclude to ease of opening by this technique.
Snapping, pick guns or rapping all make use of one well known law of physics known as Newton's law. For
the benefit of those who slept through physics class this law briefly states that an object in motion or at
rest will remain in that state until acted upon by another force.
Rocker Picks - This method is another rather hybrid method of opening a lock without the key. Some
typical rocker picks are shown in Figure 15. These are usually made for a particular brand or type of lock
as the random depth cuts must be fairly accurately spaced apart. The back side of the pick is ground to an
oval; hence the name rocker pick. A typical set of these will have 10 or more different picks, the only
difference being the different random cuts. The whole idea here is that with enough different cut
combinations together with an applied rocking motion once the tool is inserted into the keyway,
somewhere along the way all the pins will, by chance, be raised to the shear line at the same time.
Picks For Tubular Locks - The typical tubular lock has 7 pins located radically around a center post. This
is considered to be a high security lock and is usually found in laundromat equipment, coin changers and
vending machines. The picture in Figure 16 shows a commercially available pick tool for this type of lock.
This tool departs from the techniques
and principles we have gone over thus far. This tool imparts a turning torque also, and
therefore a separate torque wrench is not required. The tool actually impressions more than it
picks. It has 7 thin steel fingers that, when a certain in & out motion is applied to the tool while
also applying a slight turning force, adjust themselves to correspond to the cut depth of the
key that would open the lock. A rubber band or rubber sleeve provides friction to hold the
fingers semi-firmly in place. Once the lock opens the fingers are held tighter by applying
another rubber band or tightening a rubber sleeve. When this is done the tool can be used as a
key to open the lock or as a guide to cut a permanent key on a special key duplicating machine.
The picture in Figure 17 shows this tool in actual use.
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